Creating an extraction system for smoke and supplying clean air for a chemical process in a research institute involves several crucial steps, ranging from providing and installing a duct network to fresh air intake and air extraction.

Firstly, providing and installing a duct network is essential to ensure efficient distribution of fresh air and smoke evacuation. An air intake duct and an extraction duct are made of 304 stainless steel, offering superior resistance to corrosion and high temperatures. These ducts consist of pipe sections and branches, equipped with accessories such as elbows, galvanized steel clamps, galvanized steel flanges with graphite seals, and galvanized steel support rods. A pressure switch is also integrated to regulate the air flow and ensure optimal system operation.

Next, providing and installing an industrial centrifugal fan is necessary to ensure the required air flow and pressure for the application. This fan is designed with backward-inclined blades for optimal performance. It is directly driven by the motor, eliminating the need for belts and reducing maintenance requirements. The fan is powered by 230V/400V and equipped with an equipotential bond for electrical safety. Additionally, a pressure switch is installed to monitor and secure the fan’s operation.

Finally, the system is equipped with flexible sleeves for intake and exhaust, designed to withstand temperatures up to 60°C. These sleeves ensure a tight connection between the ducts and the fan, minimizing air losses and ensuring optimal system performance.

In summary, creating an extraction system for smoke and supplying clean air in a research institute requires a methodical approach and the use of high-quality components to ensure a safe working environment compliant with current safety and environmental standards.

The success of complex interventions in high-risk environments undoubtedly relies on meticulous preparation and a thoughtful approach. At AIRWATEC, safety is an absolute priority, and it is with unwavering pride that we announce the validation of our VCA-Petrochemical audit, attesting to our continuous commitment to industrial safety.

For two decades now, we have dedicated ourselves to the rigorous implementation of the VCA-Petrochemical safety management system. This approach reflects our determination to ensure a safe working environment for our team, partners, and clients. We firmly believe that safety should never be compromised, and it is in this spirit that we have adopted the motto: “Arrive Safe / Work Safe / Go Home Safe.

The reality of operations in the petrochemical sector demands special attention to detail and meticulous preparation. Our ongoing success in this field is the result of a constant commitment to the highest safety standards. Every step of our interventions is carefully planned, evaluated, and executed in strict adherence to established safety protocols.

Our team, composed of qualified and experienced professionals, is aware of the challenges inherent in our industry. Through continuous training and increased awareness, we ensure that each member of our team understands the crucial importance of safety in every task undertaken. Constant vigilance and prevention are the pillars of our proactive safety approach.

The recently validated VCA-Petrochemical audit is tangible evidence of our commitment to operational excellence and unwavering safety. This thorough evaluation process, led by industry experts, has confirmed the compliance of our practices with the strictest standards. This reinforces the confidence of our partners and clients in our ability to manage the complex challenges inherent in our missions.

The motto “Arrive Safe / Work Safe / Go Home Safe” is not just a slogan but a way of life at AIRWATEC. Every day, we commit to creating an environment where each individual can perform their duties with confidence, knowing that a safety culture prevails. We believe that safety should never be an option but a fundamental requirement for everyone.

Beyond mere compliance with standards, we continually seek ways to improve our safety performance. Lessons learned from audits and experiences are integrated into our processes, ensuring continuous improvement and constant strengthening of our safety culture.

In conclusion, the validation of our VCA-Petrochemical audit is a significant step in our journey towards safety excellence. This attests to our sustained commitment to the protection of human life, the environment, and property. At AIRWATEC, we take pride in our safety heritage and pledge to maintain the highest standards in all aspects of our operations.

“Arrive Safe / Work Safe / Go Home Safe” is not just a creed but a promise we renew every day, ensuring a safer future for all those affected by our work

Some installations can be considered engineering masterpieces aimed at reconciling industrial imperatives with the strictest environmental standards. One of our recent achievements involved equipping silos with filters to prevent any polluted emissions into the ambient air. Thanks to a sophisticated ducting network and absolute filtration applied to the emissions of the 8 silo filters, engineers at Airwatec successfully harmonized the industrial productivity of our client while adhering to very stringent emission standards.

Fundamental Principle

Each row of 4 silos has been cleverly connected to a ducting network, orchestrating the flow of air emerging from the silos towards dedicated filtration chambers. A crucial consideration for the operating permit led to the installation of an elegant chimney, propelling the filtered air above the silos to avoid any ground-level emissions. The ingenuity of the installation lies in its two distinct variable-flow filtration chambers, each serving 4 silos, ensuring optimal filtration.

Exemplary Filtration Chambers

The filtration chambers, designed with folded stainless steel sheets, provide great rigidity and a long lifespan while optimizing materials. Each chamber is equipped with two filtration levels. The first level incorporates 4 VILEDON® MX95 filters of “F8” filtration class, while the second level features 4 VILEDON® HEPA filters of “H13” class. These filters are housed in stainless steel frames with durable EPDM seals to ensure optimal airtightness. Needle gauges coupled with pressure transmitters facilitate filter fouling monitoring, ensuring continuous efficiency.

Cutting-Edge Industrial Fan

The heart of this installation relies on an EC-type industrial fan, characterized by its free-wheeling and exceptional adaptability. Capable of reaching an airflow of 3,500 m³/h, it ensures an air flow according to the installation’s needs, independent of fouling in different filtration stages, ensuring optimal performance and energy consumption. The fan programming and commissioning were expertly carried out by Airwatec. Durable and Optimized Ducting Networks. Airwatec pays particular attention to optimizing ducting networks to minimize pressure losses while avoiding the deposition of evacuated material. These studies enable meeting client needs while reducing energy consumption. Elements of this network, from ducts to elbows, fixing collars, quick assembly collars, and shaped parts, are meticulously designed in stainless steel to guarantee maximum structural integrity.

In conclusion, this installation is more than just an industrial configuration; it is a testament to human ingenuity in designing solutions that combine productivity with increased environmental responsibility. Through a harmonious blend of advanced technologies, quality materials, and meticulous planning, it represents a significant step towards a cleaner and more efficient industrial future

Dear clients, dear partners,

As the end of the year approaches, we would like to inform you that our offices will be closed for the winter holiday period, from December 23rd to January 1st inclusive. This decision was made to provide our team with a well-deserved rest after a busy year. This break will allow us to return with renewed energy to better meet your expectations in the coming year.

During this period, our team will not be available for orders, deliveries, or responses to inquiries. However, please rest assured that we will make every effort to address your requests before our closure and resume our activities from January 2nd.

To anticipate this closure period, we invite you to contact us as soon as possible to synchronize our schedules and meet your needs. Your contact person at Airwatec remains available by email and phone.

We sincerely thank you for your understanding and loyalty. We look forward to continuing to serve you and support you in your projects upon our return.

Wishing you a wonderful year-end celebration, filled with happiness and success.

Best regards,

The Airwatec Team

These professionals play an essential role in the creation, development, improvement, production, and manufacturing of products. They shape the DNA of the company and set it apart from others. Let’s take the example of Airwatec, a Belgian company located in Eupen, founded by industrial engineers and consisting of a team of 6 industrial engineers and about a dozen highly skilled technicians, assemblers, and workers. Their expertise is crucial as they design custom-made products to meet specific needs, distinguishing themselves from standard products and services in the HVAC (Heating, Ventilation, and Air Conditioning) industry.

The technical know-how and talent of developers and technicians go beyond a mere operation; they shape the company’s philosophy. Here are some essential reasons why these professionals are indispensable:

  1. Innovation and Product Development: Developers and engineers are the brains behind innovation. They are responsible for designing new products, improving existing ones, and ensuring that the company remains at the forefront of technology. This allows the company to meet changing customer needs and stay competitive in the market.
  2. Adaptability: In a constantly evolving world, the ability to adapt quickly is crucial. Technicians and developers can modify existing products to meet new requirements, environmental standards, or ever-changing regulations.
  3. Quality and Reliability: Technical expertise ensures the quality and reliability of products. This results in durable products, smooth operations, and customer satisfaction. Custom-made products, like those of Airwatec, are tailored to specific customer needs, ensuring maximum satisfaction.
  4. Production Efficiency: Highly skilled technicians, assemblers, and workers ensure that production runs efficiently. Their expertise minimizes downtime, reduces production costs, and optimizes processes.
  5. After-Sales Service: Technicians also play a vital role in after-sales service. They can quickly resolve issues, perform repairs, and ensure ongoing customer satisfaction.

As for the difference between a manufacturing company and a distribution company, the emphasis is on creation and production in the former, while distribution focuses on delivering products to end customers.

In a manufacturing company like Airwatec, the core activity is in designing and producing custom-made products. Developing innovative products, seeking advanced technical solutions, and delivering high-quality products are central concerns. Mastery of custom manufacturing is a crucial asset as it enables meeting or even anticipating specific customer needs, maintaining high-quality standards, and staying competitive in the market.

Airwatec is also a distribution company, focusing on customer order intake, logistics, inventory management, and efficient product delivery. While after-sales service remains important, the majority of the activity lies downstream in the production chain.

In summary, technicians, developers, and industrial engineers are essential pillars for Airwatec. They ensure innovation, quality, production efficiency, and customer satisfaction. Airwatec serves as a concrete example, having successfully set itself apart through its technical expertise and the ability to create custom-made products to meet specific customer needs.

The air purification in an electrical clean room must be carried out with extreme precision. To achieve this, it is essential to understand the specific requirements of this application, starting with the calculation of heat loss in the operating rooms. This calculation takes into account parameters such as specific heat, the required amount of fresh air, and battery power to ensure continuous operation.

Two Methods

To treat smoke pollutants, two approaches are commonly employed. The first involves capturing the pollutant by accumulating it on a support, such as activated charcoal. This method traps harmful substances present in emissions.

The second approach entails chemical neutralization of the pollutant using a compound added to the support. In this case, chemical filtration modules in the form of granules are used. These granules contain chemical reagents capable of reacting with pollutants, transforming them into less harmful or innocuous compounds.

When smoke flow rates and pollutant concentrations are higher, it is necessary to opt for a more robust solution. This involves installing a dust removal system with the injection of an appropriate product, often lime.

What equipment?

A key element of this system is the filter housing, which must be designed to withstand the most demanding conditions. This housing is made of Inox 304 stainless steel sheets, ensuring durability and resistance to corrosion. The housing is placed on the existing frame and connected to the existing housing to ensure seamless integration.

The heart of this air purification system is an industrial EC fan, equipped with built-in variable speed control and a pressure probe, specially sized for the application at hand with an appropriate air flow rate. The backward-inclined blades of the fan provide exceptional performance.

One of the major advantages of this fan is that it is directly driven by the motor, eliminating the need for regular belt maintenance. The regulation of the air flow is provided by a pressure probe directly connected to the fan, ensuring a constant air flow under all operating conditions.

The connecting duct, also made from Inox 304 stainless steel, ensures a smooth transition between the housing and the existing ventilation network. This duct consists of sections of piping, branches, elbows, clamps, and support rods, and is designed to minimize pressure loss and optimize the distribution of purified air.

To effectively monitor and control the system,pressure switches are installed. A pressure switch of 0-300 Pa is used for the F7 filterto ensure precise monitoring of its condition. Another pressure switch of 0-500 Pa is dedicated to the operation of the fan, allowing for an immediate response to pressure variations in the system.

Disassembly and assembly

The entire installation is designed to follow the direction of airflow, ensuring maximum efficiency of air purification. Furthermore, the removal of the existing installation, including the reducer, fan, and duct up to the entrance of the room, is carried out carefully, and the waste is disposed of in a specific bin in accordance with regulations.

In conclusion, the installation by the Belgian engineers of Airwatec meets the strictest standards for safety and performance in air purification in critical environments. Thanks to high-quality components, careful design, and precise control, it ensures optimal protection against harmful and corrosive gases, providing a safe and healthy working environment for everyone in it.

  1. Installation Objective: The primary objective of the ventilation system is to maintain the temperature inside the industrial space by limiting the temperature difference compared to the outside. This is achieved through a system of air inlets and air extraction.
  2. Air Inlets: The air inlets are located on the front facade of the building and are designed to allow controlled outdoor air intake. Each air inlet is equipped with a rain-resistant acoustic damper made of galvanized steel. These dampers provide both weather protection and sound control.
  3. Air Extraction: Air extraction is situated at the rear of the building, under the roof of the space. This system consists of several components:
    • Two sections of ducting, equipped with distributed extraction grilles for efficient removal of contaminated air.
    • The two ducting sections converge into a common T-junction that extends through the rear facade to the outside.
    • A bend redirects the extraction along the siding.
    • An extraction fan with a calculated airflow and variable speed to adjust ventilation according to needs.
    • A silencer is used to reduce the noise generated by the fan.
    • A horizontal discharge with a birdproof grille facilitates the exhaust of extracted air to the outside while preventing unwanted objects from entering.
  4. Control: The system’s control is managed by a control panel located inside the space, at the back, directly above the fan. This control panel includes several essential components:
    • A power indicator light to indicate the presence of electrical power.
    • A fan operation indicator light to monitor the status of the fan.
    • A lockable safety switch for safety purposes.
    • An emergency run switch that switches the fan to maximum airflow when needed, especially during interventions.
    • A thermostat with displays of the set temperature, the temperature measured by the temperature sensor, and the ability to adjust the temperature setting.
  5. External Temperature Sensor: An external temperature sensor is placed at the highest point, under the extraction duct. This sensor measures the actual temperature in the extraction area, contributing to precise control of the system based on local conditions.

In conclusion, this ventilation system is designed to meet the requirements for temperature control and air quality in the industrial space. It provides controlled outdoor air intake through the air inlets, efficient removal of contaminated air via the extraction fan, and precise temperature control thanks to the thermostat and external temperature sensor, all while ensuring operator safety through the safety switch.

Did you know that Airwatec has a department of engineers who often find solutions for heat loss in industrial environments? Made in Belgium.

The risks associated with the release of metal particles and toxic gases are manifold. However, adequate filtration also offers numerous benefits.

Potential Risks:

  • Inhalation of harmful particles: Welders inhale particles of molten metal and potentially hazardous chemicals, which can lead to long-term respiratory problems.
  • Air pollution: Welding fumes can pollute the outdoor air, affecting air quality for workers and nearby communities.
  • Fire hazard: Sparks generated during welding can ignite fires if not properly controlled.

Benefits of Smoke Filtration:

  • Protection of worker health: An efficient filtration system removes harmful particles, thus reducing health risks for welders.
  • Regulatory compliance: Many regulations require the use of filtration devices, ensuring the safety of workers and the environment.
  • Improved productivity: A healthy work environment promotes concentration and productivity among welders.
  • Reduced maintenance costs: Smoke filtration can extend the lifespan of equipment and reduce maintenance costs.

Our Filtration Solutions:

  1. Source capture: Use of extraction hoods to capture smoke directly at the source.
  2. High-efficiency filters: Use of high-quality filters to capture fine particles.
  3. Air purification systems: Use of technologies such as air purifiers to remove toxic gases.
  4. Regular monitoring and maintenance: Ensure optimal operation of the filtration system through periodic checks.

In conclusion, smoke filtration in a welding workshop is essential to minimize health risks, improve air quality, and ensure regulatory compliance. It also contributes to higher productivity and lower maintenance costs, making it a crucial investment for any welding workshop that prioritizes the safety of its employees and the environment.

Some of these opportunities include:

  1. Production of Battery Cells in Clean Rooms: Many of the production steps involved in battery cell manufacturing take place within controlled clean room environments. This offers an avenue for us to supply crucial components like supply air filters and High-Efficiency Particulate Air (HEPA) filters, which are pivotal for maintaining the stringent cleanliness standards required in such processes.
  2. HEPA Cassette Filters for Varied Conditions: Our expertise in designing HEPA cassette filters can be extended to both ambient and high-temperature conditions within battery manufacturing facilities. This adaptability ensures efficient particulate filtration across diverse environments.
  3. APC / Dust Collection Units with Explosion Protection: Battery manufacturing processes can generate dust and other particles that need to be effectively captured to ensure both product quality and safety. Our Advanced Process Control (APC) and dust collection units equipped with explosion protection mechanisms can play a pivotal role in maintaining a safe working environment.

To maximize our potential in this field, AIRWATEC should consider the following strategies:

  • Comprehensive Product Range and Consultancy: We can aim to provide a complete range of products, services, and consultancy to cater to the diverse needs of battery manufacturers. This could include filter solutions with multiform frames, testing standards, and expert advice to ensure optimal filtration and operational efficiency.
  • Custom Filter Solutions for OEMs: Collaborating closely with Original Equipment Manufacturers (OEMs), like Freudenberg Filtration will allow us to develop bespoke filter solutions tailored to project specifications. This will strengthen our position as a preferred partner in the battery manufacturing industry.
  • Specialized Services for End Users: Offering specialized services to end users can enhance our value proposition : from real-time monitoring and control over process parameters, leading to improved performance and cost savings.

By capitalizing on these opportunities and tailoring our solutions to the unique demands of battery manufacturing, we can establish a strong presence in this rapidly growing industry.

 

Ensuring optimal ergonomics in the office is essential to preserve the health and well-being of employees. Several aspects must be taken into account to create a comfortable and productive work environment. Among the key considerations are the position of the chair, the computer screen, floor space, power supply, sound, thermal and lighting levels, but above all, air quality, which is often neglected.

At Airwatec, a Belgian company located in Eupen, we provide a solution for this crucial aspect: air filtration and ventilation to control viruses and micro dust particles.

Did you know that good air quality in the office can be a great investment? Air quality is often overlooked but is a fundamental aspect for employees’ health. Contaminated indoor air can cause various health problems, such as allergies, respiratory irritations, and even respiratory infections. The presence of viruses and micro dust particles in the air can be particularly concerning in an office environment where people interact closely.

In addition to preserving the health and well-being of employees, it can also reduce sick leave, improve productivity, and contribute to a more pleasant and attractive work environment. To address this issue, we offer an innovative solution: the installation of an efficient air filtration system, combined with regular air ventilation. This system effectively captures and filters viruses, micro dust particles, and other harmful particles in the air, ensuring a healthy and safe atmosphere in the office.

The most well-known ergonomic aspects

The position of the chair is crucial to prevent back and posture problems in office workers. An adjustable chair in height and tilt allows the user to adapt the chair to their body shape and prevent muscle tension. The back should be well supported, feet flat on the floor, and elbows forming an angle of about 90 degrees while typing on the keyboard.

Similarly, the computer screen should be placed at a height and angle that allows for a neutral position of the eyes and neck. A screen placed too low or too high can cause neck pain and vision problems. The use of an adjustable screen support can be helpful to ensure that the screen is at eye level.

Floor space should be optimized to allow smooth circulation in the workplace. Electrical cables and other equipment should be organized to avoid potentially hazardous obstacles. This also reduces the risk of tripping and falling.

The power supply is also crucial in a modern office where many electronic devices are used. Accessible and sufficient power outlets are necessary to avoid overloaded power strips, which can pose a fire hazard.

Sound level plays an essential role in the concentration and productivity of employees. A noisy environment can be disturbing and cause stress. The use of sound-insulating materials and movable partitions can help reduce noise levels in the workplace.

Similarly, thermal comfort is an important factor to consider. Extreme temperatures can affect the concentration and well-being of employees. A well-maintained air conditioning and heating system ensures a comfortable temperature throughout the year.

Lighting level is also crucial for the visual comfort of employees. Abundant natural light is ideal, but when not possible, well-distributed and adjustable artificial lighting is essential. Avoid glare and shadows on computer screens to prevent eye fatigue.

Conclusion: a good chair is important, but good air is even more crucial!

Ergonomics in the office encompasses numerous aspects that interact to create an optimal work environment. Among them, the position of the chair, the computer screen, floor space, power supply, sound, thermal, and lighting levels are essential. However, air quality is often neglected, which can have adverse effects on employees’ health. To fill this gap, our air filtration and ventilation solution ensures a healthy and safe work environment, contributing to the health, well-being, and productivity in the office.

Contact us if this article has piqued your interest!

This website uses cookies to provide the best possible functionality. You can find out more about the use of cookies in our privacy policy.